Custom steering setups offered by Nexteer02 July 2012
Specialist electric power steering supplier Nexteer Automotive is enabling global vehicle manufacturers to create custom steering calibrations to suit different local market requirements. The company's ride and handling experts and in-house software engineers have provided the first customers with electric power steering (EPS) systems tuned to provide certain markets with different levels of feel, feedback and refinement.
"The perceived quality of a vehicle's steering by drivers in key markets is a critical part of any global vehicle platform's commercial success," says Laurent Bresson, Nexteer's president and COO. "Drivers in some markets, such as the UK, expect higher levels of road-feedback than drivers in other markets. Nexteer's high precision mechanical design and the strength of our in-house software expertise is making it viable for manufacturers to commission custom steering set-ups for some markets."
A vehicle's steering feel is influenced by a range of parameters, including suspension geometry, tire and bushing stiffness, spring rates, mass distribution, but the quality of the EPS system is critical. The basis for good steering feel is a mechanical system with low levels of inertia and friction, combined with a high-resolution steering sensor and a smooth assist motor. With intelligent control algorithms and ride and handling engineers adept in tuning the software, it is then possible to create custom set-ups that meet both global brand characteristics and local market requirements.
"Designing the complete system and developing the software entirely in-house gives Nexteer precise control of all the variables, allowing us to calibrate the steering more quickly," believes Bertram Moeller, EPS technology manager, Nexteer Automotive.
"Using our own specialist software, a custom set-up for a specific local market can be very fast. Much of the driver's perception of the vehicle's behaviour and the road's surface is communicated through the steering system, so the effect on the finished vehicle can be significant, helping to ensure a successful model launch and higher levels of customer satisfaction," he adds.
Nexteer's developed the algorithms in its control software in-house to provide the necessary range of control and operational robustness for all its EPS systems, regardless of whether the application is a large off-road SUV or small city car. While the algorithms define the system's functionality, the calibration determines the actual timings and levels of the key system outputs, such as damping levels and the filtration of unwanted vibration.
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