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Manufacturing Process
Automotive Design's feature library provides editorial features classified into key automotive design industry sector topics such as this Manufacturing Process section.

You can further filter this section by Production Technologies.
 
 
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Towards-a-lightweight--future-
Towards a lightweight future 01/11/2011
Aluminium is stepping out of the shadows of steel to become the material of choice for vehicle makers as they strive to make their products lighter, more efficient and more environmentally friendly. By Daniel Jubera, Novelis director sales and marketing automotive Europe
Two-metal-cradle-from-Cosma-is-production-ready
Two-metal cradle from Cosma is production-ready 14/03/2011
Cosma International engineers have produced a bimetallic engine cradle that meets General Motors' design and performance requirements.
2011-Pentastar-is-Chryslers-new-do-it-all-V6
2011 Pentastar is Chrysler's new do-it-all V6 15/12/2010
Designed to support turbocharging, direct injection, MDS, and even Multi-Air, Chrysler's new V6 launches a new era of powertrain simplicity for the re-emergent automaker.
Johnson-Controls-simplifies-process-for-distinct-seats
Johnson Controls simplifies process for distinct seats 06/12/2010
The supplier has introduced a high-frequency (HF) welding system, enabling designs and 3-D imprints to be applied to trim covers of different quality via a simplified process.
How-Jaguar-lightens-up-the-XJ
How Jaguar lightens up the XJ 30/11/2010
Fitting sunroofs to cars may be a long-established area of manufacturing capability, but for the Jaguar XJ sedan’s Webasto opening panoramic roof it is almost a balletic performance.
Modest-R-1234yf-supplies-means-introduction-delay
Modest R-1234yf supplies means introduction delay 30/07/2010
GM announces R-1234yf systems for 2013 model year, but improved R-134a systems, with CO2 emissions credits for reduced leakage and higher efficiency, offer an alternative.
BMWs-2013-EV-is-pioneering-carbon-fiber-design-process-technologies
BMW’s 2013 EV is pioneering carbon-fiber design, process technologies 19/07/2010
By committing to a carbon-fiber body for its 2013 MegaCity electric vehicle, BMW is driving design, process, and materials technologies that will help push the strong, lightweight composite closer to the automotive mainstream, according to an expert in lightweight material applications.
Ford-leverages-product-development-investments-to-win-IQS-award
Ford leverages product development investments to win IQS award 30/06/2010
Investing in improvements for quality and exploiting platform engineering, Ford's redesigned Taurus Tops IQS Rankings in first year.
Ford-moves-to-single-engine-coolant-for-worldwide-use
Ford moves to single engine coolant for worldwide use 21/05/2010
Ford is consolidating the three totally different antifreeze coolant formulas currently deployed. The multiyear changeover plan requires some re-engineering of cooling systems and phase-out of some engines.
 
Light shines through ‘metallic’ surfaces after start-up 01/11/2007
A centre console concept being shown to car-makers by Preh contains significant innovations in materials technology, displays and the human-machine interfaces, writes Roger Bishop
 
Ball-and-socket fastener allows trim demounting 01/09/2007
A new type of fastener based on the well-known BigHead design allows trim and panels to be demounted. A ball-and-socket construction is the key innovation of the Poppit fastener.
 
Light curing adhesive fixes plastic lighting assemblies 01/04/2007
A new UV/visible light curing adhesive for vehicle lighting assemblies is available to bond an expanded variety of engineering plastics.
 
‘Instant grab’ hot-melts ease assembly 01/03/2007
In a new formulation of hot melt technology, the instant green strength of pressure-sensitive adhesives (PSAs) has been combined with the performance of a cross-linked silicone assembly sealant, writes Roger Bishop.
 
Water jet glass cutting transforms glass designs with complexity 01/02/2007
In the design and construction of modern vehicles the need to integrate large sheets of glass requiring intricate, often complex cut-out areas has been growing, writes Roger Bishop
 
Composite panels compete on price for top-end niche cars 01/09/2006
Carbon fibre composites may have more relevance to mainstream car design than many engineers believe, writes Roger Bishop.
 
Organic layer bonds into metal surfaces 01/09/2006
A patent-pending mechanical lapping process creates an organic layer that bonds into the metal surface through mechanical reaction, writes Roger Bishop.
 
Chemists advance high strength composites 01/02/2006
There is a growing trend to use dilution technology as a cost-effective route for technically demanding injection moulded applications. This technology reduces the quantity of compounded material used by diluting a concentrated long glass fibre compound with reactor polypropylene (PP) at the ... Read more
 
Bonding system eliminates all fasteners 01/02/2006
Fast reacting and bonding adhesives are said to eliminate any need for any mechanical fasteners in automotive bonding processes.
 
Flexible PVC foam tapes 01/02/2006
Scapa has launched two high temperature PVC foam tapes coated on one side with an aggressive, pressure-sensitive adhesive. They are designed for NVH and water sealing applications in the automotive industry.
 
Coating breakthrough cuts VOCs and CO2 01/04/2005
Toyota, Daihatsu and Kansai Paint claim to have developed a water-borne coating technology that reduces emissions of volatile organic compounds (VOCs) by 70 per cent and carbon dioxide by 15 per cent compared with traditional coating processes.
 
Anti squeak coating reaches a new low 01/04/2005
A new coating said to be a viable alternative to silicone-based products used on weather seals is claimed to offer new levels of noise reduction and freeze-release properties.
 
Sunshine heals clearcoat scratches 01/04/2005
Researchers at Bayer MaterialScience have developed an automotive coating that uses the warmth of the summer sun to heal the fine abrasions and scratches that result from hand or car wash cleaning, writes Roger Bishop. They simply disappear, according to a recent technical note.
 
SL delivers giant realistic parts 01/03/2005
When Plastic Omnium came up with the concept of fixing headlights onto a bumper module instead of the vehicle — first seen at the 2003 IAA Show in Frankfurt — the company then had to move quickly to prove its concept to vehicle-makers by manufacturing convincing prototypes.
 
Secondary sun-baking strengthens aluminium 01/01/2005
Scientists have found that if the high temperature ageing process used to strengthen aluminium components is interrupted and the material allowed to undergo secondary ageing at ambient temperature, it becomes 20 per cent tougher.
 
Making gear-shifting a tactile experience 01/11/2004
Dura Automotive Systems is using a special moulding process involving the sequential injection of plastics with widely varying properties to develop gearknobs with optimised properties of tactile feedback, stability and wear resistance.
 
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